7495 Electric Rope Shovel
Electric rope shovels have been successfully removing overburden and ore on mine sites around the world for more than a century. Driven by a vision to make these highly productive machines safer, more reliable and even more productive, we challenged the status quo and built an electric rope shovel that’s better.
- Technical Specs
- Dipper payload
- 120 tons
- Dipper capacity
- 30.6-62.7 m3 (40-82 yd3)
- Length of boom
- 67.0 ft
- Overall length of dipper handle
- 47.0 ft
- Dipper payload (Available dipper payloads up to 109 tonnes [120 tons] when specified)
- 120 tons
- Note
- Dependent on application and material density
- Net weight, domestic, without ballast or dipper
- 2173820.0 lb
- Working weight, with dipper and standard links
- 3056000 lb
- Ballast (furnished by customer)
- 667150 lb
- Note
- These weights will vary slightly depending upon dipper and optional equipment selection
- Note
- All specifications are based on a 56 m3 (73 yd3) dipper and standard 200.7 cm (79 in) treads
- Crawler Mounting – Total effective bearing area (259.1 cm treads)
- 46.6 m2 (288 kPa); 501.7 ft2 (41.8 psi)
- Hoist
- A planetary gearbox with dual-output pinions provides the hoist torque transfer from the electric motor to the hoist drum gear.
- Planetary Propel
- Dual-motor independent drive
- Revolving Frame (Center Section) – Welded, impact-resistant steel: Length
- 27.49 ft
- Revolving Frame (Center Section) – Welded, impact-resistant steel: Width
- 12.07 ft
- Swing
- Two planetary gearboxes, each driven by a vertically mounted motor, are mounted on either side of the revolving frame.
- Swing (cont'd)
- Dual-output pinion shafts from each gearbox engage the swing rack.
- Turntable – Forged rim, alloy steel swing rack pitch diameter
- 17.26 ft
- Turntable – Number of tapered rollers
- 50
- Turntable – Tapered rollers diameter
- 10.75 in
- Turntable – Tapered, forged alloy steel roller rails diameter
- 14.83 ft
- Turntable – Teeth external cut (face)
- 9.5 in
- Upper works overall width (including standard walkways)
- 41.9 ft
- Crawler Dimensions – Overall width 200.7 cm (79 in) treads, standard
- 36 ft
- Crawler Dimensions – Overall width 259.1 cm (102 in) treads
- 38 ft
- Ground Bearing Pressure – Total effective bearing area (200.7 cm treads)
- 36 m2 (380 kPa); 386 ft2 (55 psi)
- Ground Bearing Pressure – Total effective bearing area (259.1 cm treads)
- 47 m2 (297 kPa); 501 ft2 (43 psi)
- Ground Bearing Pressure – Note
- Ground bearing pressure is dependent upon many factors
- Planetary Propel
- Dual-motor independent drive
- Swing
- Two planetary gearboxes, each driven by a vertically mounted motor, are located on either side of the revolving frame. Dual-output pinion shafts from each gearbox engage the swing rack.
- Hoist
- A planetary gearbox with dual-output pinions provides the hoist torque transfer from the electric motor to the hoist drum gear.
- Components
- Six pumps (four for open gear lubricant and two for grease) located in an insulated, heated, double-walled lube room
- Type
- Automatic, single-line system for open gear lubricant and grease
- Components
- External FastFil from lower level
- Distribution System Requirements – Machine on separate system
- 4000 kVA
- Lights
- HPS lights on boom feet, top of A-frame, machinery house, lube room, control room, and utility room.
- Lights
- Incandescent lights for ground lights and on walkways.
- Main Electrical Systems – Transformer, auxiliary
- 350 kVA, 7200V primary
- Trail cable (supplied by customer)
- SHD-3-#1/0 at 8000V
- Transformer, auxiliary
- 350 kVA, 7200V primary
- Drive
- IGBT Acutrol drive system
- Power Requirements – Voltage
- 3 phase, 50/60 Hz, 7,200V
- Power Requirements – 50 Hz
- 6,000V, 6,600V, 7,200V, 11,000V
- Power Requirements – 60 Hz
- 7,200V, 13,800V
- Power Requirements – Average power demand
- 934-1308 kW
- Power Requirements – Peak power
- 3737 kW
- Power Requirements – Note
- Other voltage options available to suit customer requirements
- System voltage (nominal)
- 50/60 Hz, 7,200V
- Boom – Boom
- welded, impact-resistant steel
- Boom – Boom point sheave diameters
- 96.0 in
- Boom – Boom point sheaves
- twin-grooved, flame-hardened
- Boom – Handle diameter
- 34.0 in
- Boom – Wall thickness (nominal)
- 3.0 in
- Rope Data – Dipper trip – Type
- single
- Rope Data – Hoist – Construction
- 8 x 37
- Rope Data – Hoist – Diameter
- 2.75 in
- Rope Data – Hoist – No.
- 2
- Rope Data – Hoist – Type
- twin dual
- Rope Data – Retract – Construction
- 8 × 37
- Rope Data – Retract – Diameter
- 2.5 in
- Rope Data – Retract – No.
- 1
- Rope Data – Retract – Type
- single dual
- Type
- One piece, forged, seamless tubular dipper handle and wide-spread boom point sheaves equipped with hoist ropes and dipper padlocks to stabilize dipper handle.
- Rope Data: Hoist – No.
- 2
- Rope Data: Crowd – No.
- 1
- Rope Data: Retract – No.
- 1
- Rope Data: Boom suspension – No.
- 4
- Rope Data: Dipper trip – No.
- 1
- Rope Data: Hoist – Diameter
- 2.75 in
- Rope Data: Crowd – Diameter
- 2.5 in
- Rope Data: Retract – Diameter
- 2.5 in
- Rope Data: Boom suspension – Diameter
- 3.25 in
- Rope Data: Dipper trip – Diameter
- 0.75 in
- Rope Data: Note
- High impact ropes available as an option
- Crowd
- Rope Crowd with the crowd machinery is located at the front center of the revolving frame, consisting of motor, brake, drum and gearing. Plastic-impregnated crowd and retract ropes are used to move the dipper handle fore and aft.
- Crowd
- (Optional) HydraCrowd, hydraulic power skid, located at the front center of the revolving frame deck, powers a large hydraulic cylinder to move the dipper handle fore and aft.
- Maximum dumping radius
- 71.0 ft
- Dipper capacities
- 30.6-62.7 m3 (40-82 yd3)
- Dipper payload
- 120 tons
- Maximum dumping height
- 28.9 ft
- Operating weight
- 3056000 lb
- Maximum clearance radius (revolving frame)
- 30.64 ft
- Maximum cutting height
- 58.4 ft
- Maximum cutting radius
- 82.68 ft
- Maximum dumping radius
- 71.0 ft
- Operator’s eye level
- 34.81 ft
- Overall width
- 43.0 ft
- Radius of level floor
- 57.32 ft
- Dumping height – with clearance to open dipper door
- 28.9 ft
- Cutting height (maximum)
- 53.5 ft
- Cutting radius (maximum)
- 80.0 ft
- Radius of level floor
- 56.1 ft
- Revolving frame tail swing radius
- 30.5 ft
- Note
- Optimal working ranges based on loading a Cat 797F truck.
- Note
- *All specifications are based on a 56 m3 (73 yd3) dipper and standard 200.7 cm (79 in) treads.