6040/6040 FS Hydraulic Shovel

General Data

Engine Output - SAE J1995

Cat C32 - 1516 kW (2,032 hp)

Standard Bucket Capacity

Face Shovel (heaped 2:1) - 22.0 m3 (28.8 yd3); Backhoe (heaped 1:1) - 22.0 m3 (28.8 yd3)

Operating Weight

Face Shovel - 405 tonnes (446 tons); Backhoe - 407 tonnes (449 tons)

Hydraulic System with Pump Managing System

Hydraulic tank capacity – AC version

Approx. 4000 L (1,057 U.S. gal)

Hydraulic tank capacity – Diesel version

Approx. 3400 L (898 U.S. gal)

Main pumps – Max. oil flow – AC version

4 × 746 L/min (4 × 197 U.S. gal/min)

Main pumps – Max. oil flow – Diesel version

4 × 724 L/min (4 × 191 U.S. gal/min)

Max. pressure, attachment

4350.0 psi

Max. pressure, swing pumps

5080.0 psi

Max. pressure, travel

5080.0 psi

Swing pumps – Max. oil flow – AC version

3 × 491 L/min (3 × 130 U.S. gal/min)

Swing pumps – Max. oil flow – Diesel version

4 × 321 L/min (4 × 85 U.S. gal/min)

Total volume of hydraulic oil – AC version

Approx. 6400 L (1,585 U.S. gal)

Total volume of hydraulic oil – Diesel version

Approx. 5800 L (1,532 U.S. gal)

Main pumps - AC version

4 × variable flow axial piston pumps

Main pumps - Diesel version

4 × variable swash plate pumps

Swing pumps - AC version

3 × reversible swash plate pump

Swing pumps - Diesel version

4 × reversible swash plate pump

Hydraulic tank capacity - approximately - AC version

1057.0 gal

Hydraulic tank capacity - approximately - Diesel version

898.0 gal

Main pumps - Maximum oil flow - AC version

4 × 746 L/min (4 × 197 gal/min)

Main pumps - Maximum oil flow - Diesel version

4 × 724 L/min (4 × 191 gal/min)

Maximum pressure, attachment

4350.0 psi

Maximum pressure, swing pumps

5080.0 psi

Maximum pressure, travel

5080.0 psi

Swing pumps - Maximum oil flow - AC version

3 × 491 L/min (3 × 130 gal/min)

Swing pumps - Maximum oil flow - Diesel version

4 × 321 L/min (4 × 85 gal/min)

Total volume of hydraulic oil - approximately - AC version

1585.0 gal

Total volume of hydraulic oil - approximately - Diesel version

1532.0 gal

Hydraulic Oil Cooling

Components

Gear type cooling pumps supplying high-volume, low-pressure oil to aluminum coolers

Diameter of fans

2 × 1524 mm (2 × 60 in)

Features

Cooling system fully independent of all main circuits, i.e. controlled cooling capacity is available whenever engine is running

Oil flow of cooling pumps - AC version

4 × 379 L/min (4 × 100 gal/min)

Oil flow of cooling pumps - Diesel version

2 × 799 L/min (2 × 211 gal/min)

Components

Variable axial piston pumps supplying low-volume, high-pressure oil to fans

Features

Fan speed is thermostatically controlled

Features

Extremely high cooling efficiency to ensure optimum oil temperature

Operator’s Cab

Internal dimensions of cab

Length: 2200 mm (7 ft 3 in); Width: 1600 mm (5 ft 3 in); Height: 2150 mm (7 ft 1 in)

Operator’s eye level

Approx. 6.8 m (22 ft 4 in)

Board Control System (BCS III) Features:

Graphic charts of logged data

Board Control System (BCS III) Features:

On-screen troubleshooting assistance

Board Control System (BCS III) Features:

USB, Lan (TCP/IP) and CAN BUS interfaces for data export

Board Control System (BCS III) Features:

On-screen PDF documentation (e.g. operating instructions, technical handbook, spare parts catalog, electric circuit diagram)

Board Control System (BCS III) Features:

Robust instrument panel including large (12 in) colored touch screen for intuitive handling

Board Control System (BCS III) Features:

Electronic monitoring, data logging & diagnostic system for vital signs & service data of engines, hydraulic & lube systems

Board Control System (BCS III) Features:

Fault memory with storage of related conditions

Components

Switch in seat cushion to automatically neutralize the hydraulic controls when operator leaves the seat

Internal dimensions of cab - Height

7.05 ft

Internal dimensions of cab - Length

7.22 ft

Internal dimensions of cab - Width

5.25 ft

Operator’s eye level - approximately

22.31 ft

Components

Machine access via retractable access stairway, stairway angle approximately 45°, hydraulically operated

Components

Robust instrument panel including large colored BCS screen with transflective technology

Components

Sliding emergency ladder (kick-down type) with ladder cage

Components

Pneumatically cushioned and multi-adjustable comfort seat with lumbar support, seat heating, safety belt, head- and armrests

Components

Roller blinds at all windows

Components

Windshield with parallel intermittent wiper/washer

Components

All-round safety glass, armored windshield and sliding side window

Components

FOPS (rock guard; approved according to DIN ISO 3449) integrated into cab structure

Components

Joystick controls integrated in independently adjustable seat consoles

Components

Fold-away auxiliary seat with safety belt

Components

Under roof mounted heating ventilating and air conditioning system

Components

External sun shields at side and rear windows

Swing System

Max. swing speed – AC version

5.1 RPM

Max. swing speed – Diesel version

4.7 RPM

Parking Brake

Wet multiple disc brake, spring-loaded/hydraulically released

Swing Drives

3 compact planetary transmissions with axial piston motors

Swing Ring

Triple-race roller bearing with sealed internal gearing

Maximum swing speed - AC version

5.1 RPM

Maximum swing speed - Diesel version

4.7 RPM

Features

Dirt wipers at swing ring to prevent build-up of debris between swing ring and carbody

Features

Closed-loop swing circuit with torque control

Features

Hydraulic braking of the swing motion by counteracting control

Features

All raceways and the internal gearing of swing ring supplied by automatic central lubrication system

Undercarriage

Gradeability of travel drives

Max. 57%

Max. tractive force

2097 kN (214 t = 471,260 lb)

Travel speed – 1st stage

Max. 1.5 km/h (0.93 mph)

Travel speed – 2nd stage

Max. 2.5 km/h (1.55 mph)

Bottom Rollers (each side)

7

Components

All running surfaces of sprockets, idlers, rollers and track links are hardened

Parking Brake

Wet multiple disc brake, spring applied/hydraulically released

Support Rollers (each side)

2 plus a skid plate in between

Track Pads (each side)

42

Travel Drives (each side)

1 planetary transmission with 2 two-stage axial piston motors

Gradeability of travel drives - maximum

57.0 %

Maximum tractive force

471260.0 lb

Travel Speed: 1st Stage (maximum)

0.93 mph

Travel Speed: 2nd Stage (maximum)

1.55 mph

Components

Acoustic travel alarm

Components

Cast double-grouser combined pad-links with bushings connected by hardened full floating pins

Components

All teeth contact areas of sprocket and pad links are hardened

Components

Fully hydraulic self-adjusting track tensioning system with membrane accumulator

Components

Automatic hydraulic retarder valve to prevent over-speed on downhill travel

Automatic Lubrication System

Capacity of grease container

264.0 gal

Type

Dual-circuit system with hydraulically driven heavy-duty pumps and electronic time relay control adjust the pause/lube times

Type

System failures displayed by Board Control System

Type

Grease filters (200 μm) between service station and container, as well as directly behind grease pump

Type

Connected to the lubrication system are: - pivot points of attachment, bucket and cylinders

Type

Connected to the lubrication system are: - raceways of the swing roller bearing - two greasing pinions for the internal gearing of the swing ring

Operating Weight

Backhoe – Ground Pressure

24.3 N/cm2 (35.3 psi)

Backhoe – Note

Other track pads available on request

Backhoe – Operating weight

897930.0 lb

Backhoe – Standard track pads

3.9 ft

Shovel – Ground Pressure

24.1 N/cm2 (35.0 psi)

Shovel – Note

Other track pads available on request

Shovel – Operating weight

891980.0 lb

Shovel – Standard track pads

3.9 ft

6040 FS - Ground pressure

24.1 N/cm2 (35.0 psi)

6040 FS - Note

Other track pads available on request

6040 FS - Operating weight

891980.0 lb

6040 FS - Standard track pads

3.9 ft

6040 - Ground pressure

24.3 N/cm2 (35.3 psi)

6040 - Note

Other track pads available on request

6040 - Operating weight

897930.0 lb

6040 - Standard track pads

3.9 ft

Electrical System (diesel drive)

Batteries

6 × 210 Ah – 12V each

Batteries – in series/parallel installation

630 Ah – 24V in total

Working spotlights

8 × high-brightness LED lights

Components

Battery isolation relays and switches

Components

Emergency stop switches accessible from ground level, in engine module and in operator’s cab

System voltage

24V

Batteries in series/parallel installation

6 × 210 Ah - 12V each; 630 Ah - 24V in total

Components

13 LED service lights

Components

10 LED high-brightness working flood lights - 8 for working area - 2 for rear end

Components

2 LED high-brightness access flood lights

Retractable Service Station

Installation

Retractable service station installed underneath the engine module and easily accessible from ground

Attachments

All buckets (FS and BH) are equipped with a wear package consisting of:

- Wing shrouds on side walls - Heel shrouds at bottom edges

Type

Guards for shovel cylinders (FS)

All buckets (FS and BH) are equipped with a wear package consisting of:

- Special liner material covering main wear areas inside and outside of bucket - Lip shrouds between teeth

Shovel attachment with unique TriPower kinematics ensuring the following main features:

- Automatic roll-back limiter to prevent material spillage - Kinematic assistance to hydraulic forces

Shovel attachment with unique TriPower kinematics ensuring the following main features:

- Horizontal automatic constant-angle bucket guidance - Vertical automatic constant-angle bucket guidance

Shovel attachment with unique TriPower kinematics ensuring the following main features:

- Constant boom momentum throughout the whole lift arc - Crowd force assistance

Type

Inspection hole in monoboom BH

Type

Pressure-free lowering of boom (FS and BH) and stick (FS) by means of a float valve

Type

Special wear packages for highly abrasive materials on request

Type

Catwalks with rails at boom (FS and BH)

Type

Welding procedures allow for internal counter-welding (double prep weld) wherever possible

Type

Boom and sticks are stress-relieved after welding

Type

Boom and sticks are torsion-resistant, welded box design of high-tensile steel with massive steel casting at pivot areas

Diesel Engines

Max. altitude without deration

at 10° C 2500 m (8,200 ft) above sea level

Alternators

2 × 150 A

Aspiration

Turbocharged and air-to-air aftercooled

Bore

5.71 in

Components

Two-stage fuel filter including water separator

Components

Additional high-capacity water separator

Components

Heavy-duty air filters

Components

Microprocessed engine management

Components

Hydraulically driven radiator fan with electronically controlled fan speed

Displacement

1959.0 in3

Emissions

U.S. EPA flex

Fuel tank capacity

2060.0 gal

Make and model

2 × Cat C32 (Tier 2)

Number of cylinders (each engine)

12

Stroke

6.38 in

Total rated gross power - SAE J1995

1516 kW 1,750 min-1 (2,032 hp 1,750 min-1)

Total rated net power - ISO 3046/1

1516 kW 1,750 min-1 (2,032 hp 1,750 min-1)

Total rated net power - SAE J1349

1516 kW 1,750 min-1 (2,032 hp 1,750 min-1)

Max. altitude without deration - at 10° C above sea level

8200.0 ft

Engine

Engine Model

2 × Cat® C32

Gross Power - SAE J1995

2032.0 hp

Net Power - SAE J1349

2032.0 hp

Note

Electric drive option available (1400 kW) on 6040 AC/6040 AC FS

Bucket

Bucket Capacity - Backhoe (heaped 1:1)

28.8 yd3

Bucket Capacity - Front Shovel (heaped 2:1)

28.8 yd3

Operating Specifications

Bucket Payload

44.0 tons

Operating Weight - Backhoe

449.0 tons

Operating Weight - Front Shovel

446.0 tons

Electric Motor - 6040 AC/6040 AC FS

Frequency

50 Hz (60 Hz on request)

Output

1877.0 hp

Rated Current IN

156 A (at 6.6 kV)

Revolutions

1,500 min-1 (1,800 min-1 at 60 Hz)

Starting current

350% of IN (197% of IN Optional)

Type

Power limit control by Pump Managing System

Type

Custom-made electric motor with increased gap between rotor and stator to withstand severe mining conditions

Type

Squirrel cage induction motor

Voltage

6.6 kV ±10% (other on request)