6030/6030 FS Hydraulic Shovel

General Data

Engine Output - SAE J1995

1140 kW (1,530 hp)

Standard Bucket Capacity

Face Shovel (heaped 2:1) - 16.5 m3 (21.6 yd3); Backhoe (heaped 1:1) - 17.0 m3 (22.2 yd3)

Operating Weight

Face Shovel - 294 tonnes (324 tons); Backhoe - 296 tonnes (326 tons)

Engine output SAE J1995 – 2 × Cat C27 ACERT

1530.0 hp

Hydraulic System with Pump Managing System

Hydraulic tank capacity - approximately

660.0 gal

Main pumps

4 × variable swash plate pumps

Main pumps - Maximum oil flow - AC version

4 × 543 L/min (4 × 143 gal/min)

Main pumps - Maximum oil flow - Diesel version

4 × 552 L/min (4 × 146 gal/min)

Maximum pressure, attachment

4495.0 psi

Maximum pressure, swing pumps

5080.0 psi

Maximum pressure, travel

5220.0 psi

Swing pumps

2 × reversible swash plate double pumps

Swing pumps - Maximum oil flow - AC version

2 × 426 L/min (2 × 113 gal/min)

Swing pumps - Maximum oil flow - Diesel version

2 × 394 L/min (2 × 104 gal/min)

Total volume of hydraulic oil - approximately

925.0 gal

Hydraulic Oil Cooling

Diameter of fans

2 × 1220 mm (2 × 48 in)

Oil flow of cooling pumps - AC version

2 × 459 L/min (2 × 121 gal/min)

Oil flow of cooling pumps - Diesel version

2 × 467 L/min (2 × 123 gal/min)

Operator’s Cab

Board Control System (BCS III) Features:

Fault memory with storage of related conditions

Components

Emergency exit harness kit

Components

Machine access via retractable boarding ladder, hydraulically operated

Components

Sliding emergency ladder (kick-down type) with ladder cage

Components

Machine access via retractable access stairway, stairway angle approximately 45°, hydraulically operated

Components

Under roof mounted heating ventilating and air conditioning system

Components

External sun shields at side and rear windows

Components

Robust instrument panel including large colored BCS screen with transflective technology

Components

Board Control System (BCS) electronic monitoring and data logging system for vital signs and service data of engines, hydraulic system and lubrication system

Components

Switch in seat cushion to automatically neutralize the hydraulic controls when operator leaves the seat

Internal dimensions of cab – Height

7.05 ft

Internal dimensions of cab – Length

7.22 ft

Internal dimensions of cab – Width

5.25 ft

Operator’s eye level – approximately

21.33 ft

Components

Pneumatically cushioned and multi-adjustable comfort seat with lumbar support, seat heating, safety belt, head- and armrests

Components

Roller blinds at all windows

Components

Windshield with parallel intermittent wiper/washer

Components

All-round safety glass, armored windshield and sliding side window

Components

FOPS (rock guard; approved according to DIN ISO 3449) integrated into cab structure

Components

Joystick controls integrated in independently adjustable seat consoles

Components

Fold-away auxiliary seat with safety belt

Swing System

Maximum swing speed - AC version

5.0 RPM

Maximum swing speed - Diesel version

4.6 RPM

Parking Brakes

Wet multiple-disc brake, spring-loaded/hydraulically released

Swing Drives

2 compact planetary transmissions with axial piston motors

Swing Ring

Triple-race roller bearing with sealed internal gearing

Undercarriage

Bottom Rollers (each side)

7

Components

All running surfaces of sprockets, idlers, rollers and pad links, as well as teeth contact areas of sprocket and pad links, are hardened

Gradeability of travel drives – approximate

64.0 %

Maximum tractive force

367880.0 lb

Parking Brakes

Wet multiple disc brake, spring loaded/hydraulically released

Support Rollers (each side)

2 plus a skid plate in between

Track Pads (each side)

47

Travel Drives (each side)

1 planetary transmission with 2 two-stage axial piston motors

Travel Speed: 1st Stage (maximum)

0.87 mph

Travel Speed: 2nd Stage (maximum)

1.68 mph

Components

Cast double-grouser combined pad-links with bushings connected by hardened full floating pins

Components

Fully hydraulic self-adjusting track tensioning system with membrane accumulator

Components

Automatic hydraulic retarder valve to prevent over-speed on downhill travel

Components

Acoustic travel alarm

Automatic Lubrication System

Capacity of grease container

120.0 gal

Type

Dual-circuit system with hydraulically driven heavy-duty pump and electronic time relay control to adjust the pause/lube times

Type

Connected to the lubrication system are the swing roller bearing with internal gearing and all pivot points of attachment, bucket and cylinders

Type

Lubricated pinion for greasing of internal gearing of swing ring

Type

System failures displayed by Board Control System

Type

Grease filters (200 μm) between service station and container as well as directly behind grease pump

Operating Weight

6030 – Ground pressure

32.0 psi

6030 – Operating weight

653660 lb

6030 – Standard track pads

3.25 ft

6030 FS – Ground pressure

31.7 psi

6030 FS – Operating weight

648810 lb

6030 FS – Standard track pads

3.25 ft

Note

Other track pads available on request

Electrical System (diesel drive)

Batteries in series/parallel installation

4 × 210 Ah – 12V each; 420 Ah – 24V in total

System voltage

24V

Components

Battery isolation relays

Components

Emergency stop switches accessible from ground level and in engine module

Components

12 LED high-brightness working flood lights – 8 for working area – 2 for rear end

Components

2 LED high-brightness access flood lights

Components

14 LED service lights

Retractable Service Station

Installation

Retractable service station installed underneath the engine module and easily accessible from ground.

Attachments

All buckets (FS and BH) are equipped with a wear package consisting of:

– Wing shrouds on side walls – Heel shrouds at bottom edges

All buckets (FS and BH) are equipped with a wear package consisting of:

– Special liner material covering main wear areas inside and outside of bucket – Lip shrouds between teeth

Shovel attachment with unique TriPower kinematics ensuring the following main features:

– Automatic roll-back limiter to prevent material spillage – Kinematic assistance to hydraulic forces

Shovel attachment with unique TriPower kinematics ensuring the following main features:

– Horizontal automatic constant-angle bucket guidance – Vertical automatic constant-angle bucket guidance

Shovel attachment with unique TriPower kinematics ensuring the following main features:

– Constant boom momentum throughout the whole lift arc – Crowd force assistance

Type

Catwalks with rails at booms

Type

Special wear packages for highly abrasive materials on request

Type

Pressure-free lowering of boom (FS and BH) and stick (FS) by means of a float valve

Type

Welding procedures allow for internal counter-welding (double prep weld) wherever possible

Type

Booms and sticks are stress-relieved after welding

Type

Booms and sticks are torsion-resistant, welded box design of high-tensile steel with solid steel castings at pivot areas

Diesel Engines

Alternators

2 × 150A

Aspiration

Turbocharged and charge air-cooled

Bore

5.42 in

Displacement

1648.0 in3

Emissions

Meets U.S. EPA Tier 2 equivalent emission standards

Fuel tank capacity

1339 gal

Make and model

2 × Cat C27 ACERT

Maximum altitude without deration at 25° C (77° F) – above sea-level

1640 ft

Number of cylinders (each engine)

12

Stroke

6.0 in

Total rated gross power – SAE J1995

1140 kW 1,800 min-1 (1,530 hp 1,800 min-1)

Total rated net power – ISO 3046/1

1140 kW 1,800 min-1 (1,530 hp 1,800 min-1)

Total rated net power – SAE J1349

1140 kW 1,800 min-1 (1,530 hp 1,800 min-1)

Components

Hydraulically driven radiator fan with electronically controlled fan speed

Components

Micro processed engine management

Components

Heavy-duty air filters

Components

Two-stage fuel filter, including water separator

Components

Additional high-capacity water separator

Engine

Engine Model

2 × Cat® C27 ACERT™

Gross Power – SAE J1995

1530.0 hp

Net Power – SAE J1349

1530.0 hp

Note

Electric drive option available (1000 kW) on 6030 AC/6030 AC FS

Bucket

Bucket Capacity – Backhoe (heaped 1:1)

22.2 yd3

Bucket Capacity – Front Shovel (heaped 2:1)

21.6 yd3

Operating Specifications

Bucket Payload

34.0 tons

Operating Weight – Backhoe

326.0 tons

Operating Weight – Front Shovel

324.0 tons

Electric Motor – 6030 AC/6030 AC FS

Frequency

50 Hz (60 Hz on request)

Output

1000 kW

Rated current IN

109A (at 6.3 kV)

Revolutions

1,500 min-1 (1,800 min-1 at 60 Hz)

Starting current

450% of IN (253% of IN optional)

Type

Squirrel cage induction motor

Voltage

6.3 kV ± 10% (other on request)