EL2000 Longwall Shearer - Puckett Rents

Specifications

Typical Machine Length: 45.1 ft
Installed Power: 2548 hp
Haulage System: AC
Applicable Minimum Pan Width: 40.6 in
Available Cutting Power: 2 × 500 kW (2 × 671 hp); 2 × 620 kW (2 × 831 hp); 2 × 750 kW (2 × 1,006 hp)
Available Haulage Motors: 2 × 125 kW (2 × 168 hp)
Body Height: 20.5 in
Cutting Drum Diameter: 1.40-2.30 m (55-91 in)
Haulage Pull: Up to 920 kN/206,824 lbf (Up to 91 tonnes/100 tons)
Haulage Speed: Up to 32 m/min (Up to 105 ft/min)
Height Range: 1.80-4.50 m (71-177 in)
Machine Weight – Approximate: 77 tons
Operating Voltages: 2300V, 3300V, 4160V
Pump Motor: 67 hp
Coal Sizer: 134 hp

Machine @ 50 Hz

Available Cutting Power: 2 x 500 kW (2 x 671 hp); 2 x 620 kW (2 x 831 hp); 2 x 750 kW (2 x 1,006 hp)
Body Height: 23.6 in
Cutting Drum Diameter: 1600-2500 mm (63-98.5 in)
Cutting Drum Speed: 32.8, 37.4 and 45.2 rpm
Haulage Motor: 2 x 125 kW (2 x 168 hp)
Haulage Pull: Up to 945 kN (96 tons)
Haulage Speed: Up to 30.1 m/min (98.8 ft/min)
Haulage System: AC inverter drive
Installed Power: Up to 1780 kW (Up to 2,387 hp)
Machine Weight (approximate): 69.0 tons
Minimum Pan Width: 40.6 in
Operating Voltage: 3300.0 volts
Pump Motor: 40.0 hp
Seam Range: 1.8-4.5 m (71-177 in)
Typical Machine Length (drum centers): 46.4 ft

Machine @ 60 Hz

Available Cutting Power: 2 x 597 kW (2 x 800 hp); 2 x 746 kW (2 x 1,000 hp); 2 x 895 kW (2 x 1,200 hp)
Body Height: 23.6 in
Cutting Drum Diameter: 1600-2500 mm (63-98.5 in)
Cutting Drum Speed: 39.4, 44.9 and 54.3 rpm
Haulage Motor: 2 x 125 kW (2 x 168 hp)
Haulage Pull: Up to 1049 kN (107 tons)
Haulage Speed: Up to 30 m/min (98.5 ft/min)
Haulage System: AC inverter drive
Installed Power: Up to 1780 kW (Up to 2,387 hp)
Machine Weight (approximate): 77.0 tons
Minimum Pan Width: 40.6 in
Operating Voltage: 4160.0 volts
Pump Motor: 40.0 hp
Seam Range: 1.8-4.5 m (71-177 in)
Typical Machine Length (drum centers): 46.2 ft

Powerpack - PP2

Type: Operating system pressure of 260 bar (3,770 psi)
Type: Integral monitoring transducers
Type: For use with ISO 68 or ISO 100 hydraulic oils
Type: Robust hydraulic reservoir of 165 L (43.6 gal) capacity
Type: This unit has a pump motor rating of 30 kW @ 50 Hz (48 hp @ 60 Hz)
Type: Fixed displacement pump, with a capacity of 50 L/min (13.21 gal/min)
Type: Available with 6 section valve bank

Electrical Control Box - ECB2

Type: This flameproof module contains the majority of the shearer electrical control and power distribution components.
Type: High current carrying capacity of 400 amps and can accommodate trailing cables up to 185 mm2 (2.9 in2).
Type: All internal chassis can be ‘bench built,’ tested and stored.
Type: This unit also contains high voltage (HV) fuses, earth leakage and a visible disconnect.
Type: An extremely powerful PMC Evo-S control system with state-of-the-art Ethernet communication and backup functionality.
Type: This unit contains cutter motor contactors, circuit breakers, control transformer and current monitoring.
Type: Box contains various low voltage (LV) circuit breakers which can be reset through the flame proof (FLP) cover, reducing downtime

Haulage Transformer Box - HTB2

Type: Module contains drive system circuit breaker and one 250 kW, 600V AC inverter drive, with regenerative braking module.
Type: This flameproof module contains the main 253 kVA haulage transformer, power supplies and auxiliary transformer.

Electrical Material

Type: This model of shearer is available with headlights, cameras, methane monitoring, end displays and audible alarms.
Type: All electrical material is designed and certified to IEC standards and also complies with other regional and national standards.

Hydraulic Material

Type: All hose and hosing is in compliance with guideline MDG 41 and MSHA regulations.
Type: The hoses are assembled to Hose Assembly Standard DIN20066:201-10.
Type: All hose assemblies are to ISO 6805 and proof tested to EN ISO 1402.

Water Material

Type: All hose assemblies are to ISO 6805 and proof tested to EN ISO 1402.
Type: This shearer is available with onboard filtration, dust suppression spray bars, shearer clearers and ranging arm spray rings.
Type: The hoses are assembled to Hose Assembly Standard DIN20066:201-10.

Health Monitoring

Type: This system monitors oil levels and temperatures, flows, pressures and vibration.
Type: A comprehensive health monitoring system is available.

Machine Automation and Communication

Levels of Automation: State-based shearer automation “Navigator 2”
Levels of Automation: Zone-based automation “Navigator 1”
Levels of Automation: “Longwall Navigator” for improved face alignment and horizon control
Levels of Automation: Integrated longwall automation with “Navigator 2 + 3”
Type: PMC Evo-S control system allows the shearer to be operated even if the overall control system is not functioning.
Type: The shearer is equipped with a state-of-the-art industry PC in a flame-proof housing with plenty of computing power.
Type: State-of-the-art industry PC allows flexibility to upgrade to future features such as condition monitoring.
Type: Unlike competitor systems, modularity of the longwall system & control allows the longwall to operate in “fault-tolerant” mode.
Type: In other words, integrated automation does not prevent control via individual PLC’s in order to keep production up and running.
Type: PMC Evo-S control system with state-of-the-art Ethernet communication and backup functionality.
Type: This shearer has a state-of-the-art distributed automation system for the control, monitoring and protection of the shearer.
Type: A Programmable Logic Controller (PLC) takes care of basic machine control tasks, ensuring that coal is produced.
Type: Industry-leading Automation from the Pioneer of State-based Automation.
Type: Its modular design allows it to be configured to meet individual control needs.

Ranging Arm - RA750

Type: Transmission rating of 750 kW @ 37.4 rpm and above
Type: Maximum drum diameter of 2500 mm (98 in)
Type: Square drum hub (440 mm [17.3 in] across flats)
Type: A robust cowl drive mechanism is also available on this model
Type: Online vibration monitoring with VibraGuard
Type: Available cutter motors - 500 kW, 620 kW and 750 kW, @ 50 Hz (800 hp, 1,000 hp and 1,200 hp, @ 60 Hz)
Type: Choice of drum speeds
Type: Complete with 32 mm (1.3 in) bore, through shaft PFF/PBF wet cutting
Type: Integral monitoring transducers
Type: Quillshaft transmission protection
Type: Maximum oil capacity of 28 L (7 gal) in high speed compartment and 30 L (8 gal) in the epicyclic

Haulage Unit - HU125

Maximum Machine Speed: 93.66 ft/min
Pull at Maximum Speed: 472.75 kN/106,278 lbf (48.40 tonnes/53.35 tons)
Speed at Maximum Pull: 46.83 ft/min
Total Machine Pull: 945.51 kN/212,559 lbf (96.80 tonnes/106.70 tons)
Type: Quillshaft transmission protection
Type: Integral water cooling @ 9 L/min (2 gal/min)
Type: Integral monitoring transducers
Type: Maximum oil capacity of 25 L (7 gal)
Type: Transmission reduction of 137:1
Type: Maximum power rating 125 kW (168 hp)
Type: This unit has a haulage motor rating of 125 kW (168 hp)

Options

Type: Available with Machine Parking Brake
Type: Available with Machine Position Encoder

Downdrive - DD125

Type: Suitable for all current rack type systems
Type: Transmission rating of 125 kW (168 hp)
Type: Maximum haulage pull 945 kN (107 tons)
Type: Innovative and unique downdrive design
Type: Removable modular top drive wheel assembly (cartridge)
Type: Downdrive ratio 17T—23T—10T (two wheel configuration)
Type: Trapping shoe with replaceable wear inserts, safe and easy to replace (unique to Caterpillar)
Type: Fully removable, rehandable, modular gearbox

Mainframe - MF2

Type: Maximum protection of electrical boxes, providing the highest level of flameproof integrity
Type: Improved access for maintenance and ease of overhaul and repair
Type: Versatility of application due to fully modular construction
Type: High structural integrity and absorption of all cutting and haulage forces, providing maximum protection for all major units
Type: A split mainframe is available in case of transportation limitations

Dimensions (Approximate) - Low

AFC Pan Width - Maximum: 53.0 in
AFC Pan Width - Minimum: 41.0 in
Clearance from Drum to AFC Toeplate: 12.0 in
Cutting Heights - Maximum: 155.0 in
Cutting Heights - Minimum: 71.0 in
Diameter of Shearer Cutting Drum: 63.0 in
Distance between Drums with Arms Horizontal: 537.0 in
Distance between Ranging Arm Hinge Points: 336.0 in
Distance between Trapping Shoe Centers: 254.0 in
Height to Top of Machine Main Body: 56.8 in
Machine Height over Main Body: 56.8 in
Maximum Cutting Drum Overall Width: 45.3 in
Ranging Arm Cutting Drum Diameter: 63.0 in
Ranging Arm Length (Hinge to Drum): 111.0 in
Shearer Drum Undercut of Floor: 24.0 in
Vertical Tunnel Clearance: 23.5 in

Dimensions (Approximate) - Mid-Low

AFC Pan Width - Maximum: 53.0 in
AFC Pan Width - Minimum: 41.0 in
Clearance from Drum to AFC Toeplate: 12.0 in
Cutting Heights - Maximum: 163.0 in
Cutting Heights - Minimum: 75.0 in
Diameter of Shearer Cutting Drum: 75.0 in
Distance between Drums with Arms Horizontal: 537.0 in
Distance between Ranging Arm Hinge Points: 336.0 in
Distance between Trapping Shoe Centers: 238.0 in
Height to Top of Machine Main Body: 58.8 in
Machine Height over Main Body: 58.8 in
Maximum Cutting Drum Overall Width: 45.3 in
Ranging Arm Cutting Drum Diameter: 75.0 in
Ranging Arm Length (Hinge to Drum): 111.0 in
Shearer Drum Undercut of Floor: 28.3 in
Vertical Tunnel Clearance: 25.5 in

Dimensions (Approximate) - Mid-High

AFC Pan Width - Maximum: 53.0 in
AFC Pan Width - Minimum: 41.0 in
Clearance from Drum to AFC Toeplate: 12.0 in
Cutting Heights - Maximum: 172.0 in
Cutting Heights - Minimum: 87.0 in
Diameter of Shearer Cutting Drum: 87.0 in
Distance between Drums with Arms Horizontal: 537.0 in
Distance between Ranging Arm Hinge Points: 336.0 in
Distance between Trapping Shoe Centers: 260.0 in
Height to Top of Machine Main Body: 61.8 in
Machine Height over Main Body: 61.8 in
Maximum Cutting Drum Overall Width: 45.3 in
Ranging Arm Cutting Drum Diameter: 87.0 in
Ranging Arm Length (Hinge to Drum): 111.0 in
Shearer Drum Undercut of Floor: 31.2 in
Vertical Tunnel Clearance: 28.5 in

Dimensions (Approximate) - High

AFC Pan Width - Maximum: 53.0 in
AFC Pan Width - Minimum: 41.0 in
Clearance from Drum to AFC Toeplate: 12.0 in
Cutting Heights - Maximum: 180.0 in
Cutting Heights - Minimum: 98.0 in
Diameter of Shearer Cutting Drum: 98.0 in
Distance between Drums with Arms Horizontal: 537.0 in
Distance between Ranging Arm Hinge Points: 336.0 in
Distance between Trapping Shoe Centers: 238.0 in
Height to Top of Machine Main Body: 64.8 in
Machine Height over Main Body: 64.8 in
Maximum Cutting Drum Overall Width: 45.3 in
Ranging Arm Cutting Drum Diameter: 98.0 in
Ranging Arm Length (Hinge to Drum): 111.0 in
Shearer Drum Undercut of Floor: 34.0 in
Vertical Tunnel Clearance: 31.5 in

Trapping Shoe Ix
Central Lubrication System
PMC^™ Evo-S
Gate End Data Connection
- Powerline
- WLAN

Multi-piece Mainframe
Cowl
Spall guards
Coal Sizer
- 100 kW (134 hp)
Trapping Shoe Ix (Insert Exchange)
Shearer Clearer
Spray Bars
IPC
Zone-based Automation “Navigator 1”
State-based Shearer Automation “Navigator 2”
Integrated Longwall Automation with “Navigator 2 + 3” (Only with Cat longwall equipment)
“Longwall Navigator”for Improved Face Alignment and Horizon Control Incorp. LASC Tech. (Only with Cat longwall equipment)
VibraGuard^™
Cameras
Condition Monitoring