7495 HF Electric Rope Shovel

Electric rope shovels have been successfully removing overburden and ore on mine sites around the world for more than a century. Driven by a vision to make these highly productive machines safer, more reliable and even more productive, we challenged the status quo and built an electric rope shovel that’s better.

Dimensions

Dipper payload: 120 tons
Dipper capacity: 30.6-62.7 m3 (40-82 yd3)
Length of boom: 67.0 ft
Overall length of dipper handle: 47.0 ft
Dipper payload (Available dipper payloads up to 109 tonnes [120 tons] when specified): 120 tons
Note: Dependent on application and material density

Weights

Net weight, domestic, without ballast or dipper: 2305820.0 lb
Working weight, with dipper and standard links: 3155000 lb
Ballast (furnished by customer): 667150 lb
Note: These weights will vary slightly depending upon dipper and optional equipment selection
Note: All specifications are based on a 45 m3 (59 yd3) dipper and standard 317.5 cm (125 in) treads

Main Structures

Crawler Mounting – Take-up tumblers diameter: 63.8 in
Crawler Mounting – Total effective bearing area (317.5 cm treads): 57.13 m2 (245 kPa); 615 ft2 (35.6 psi)
Crawler Mounting – Total effective bearing area (355.6 cm treads): 64 m2 (219 kPa); 689 ft2 (31.8 psi)
Hoist: A planetary gearbox with dual-output pinions provides the hoist torque transfer from the electric motor to the hoist drum gear.
Planetary Propel: Dual-motor independent drive
Revolving Frame (Center Section) – Welded, impact-resistant steel: Length: 27.49 ft
Revolving Frame (Center Section) – Welded, impact-resistant steel: Width: 12.07 ft
Swing: Two planetary gearboxes, each driven by a vertically mounted motor, are mounted on either side of the revolving frame.
Swing (cont'd): Dual-output pinion shafts from each gearbox engage the swing rack.
Turntable – Forged rim, alloy steel swing rack pitch diameter: 17.26 ft
Turntable – Number of tapered rollers: 50
Turntable – Tapered rollers diameter: 10.75 in
Turntable – Tapered, forged alloy steel roller rails diameter: 14.83 ft
Turntable – Teeth external cut (face): 9.5 in
Upper works overall width (including standard walkways): 41.99 ft
Crawler Dimensions – Overall width 317.5 cm (125 in) treads: 41.67 ft
Ground Bearing Pressure – Total effective bearing area 317.5 cm (125 in) treads: 57 m2 (247 kPa); 614 ft2 (36 psi)
Ground Bearing Pressure – Note: Ground bearing pressure is dependent upon many factors
Planetary Propel: Dual-motor independent drive
Swing: Two planetary gearboxes, each driven by a vertically mounted motor, are located on either side of the revolving frame. Dual-output pinion shafts from each gearbox engage the swing rack.
Hoist: A planetary gearbox with dual-output pinions provides the hoist torque transfer from the electric motor to the hoist drum gear.

Lube System

Components: Six pumps (four for open gear lubricant and two for grease) located in an insulated, heated, double-walled lube room
Type: Automatic, single-line system for open gear lubricant and grease
Components: External fast fill from lower level

Electrical

Main Electrical Systems – Lighting transformer: 2 at 25 kVA, 120/240V secondary
Main Electrical Systems – System voltage (nominal): 50/60 Hz, 7200V
Main Electrical Systems – Trail cable (furnished by customer): SHD-3-#1/0 at 8000V
Main Electrical Systems – Transformer, auxiliary: 350 kVA, 7200V primary
Trail cable (supplied by customer): SHD-3-#1/0 at 8000V
Transformer, auxiliary: 350 kVA, 7200V primary
Power Requirements – Voltage: 3 phase, 50/60 Hz, 7,200V
Drive: IGBT Acutrol drive system
Power Requirements – 50 Hz: 6,000V, 6,600V, 7,200V, 11,000V
Power Requirements – 60 Hz: 7,200V, 13,800V
Power Requirements – Average power demand: 934-1308 kW
Power Requirements – Peak power: 3737 kW
Note: Other voltage options available to suit customer requirements
System voltage (nominal): 50/60 Hz, 7,200V

Front End

Boom – Boom: welded, impact-resistant steel
Boom – Boom point sheave diameters: 96.0 in
Boom – Boom point sheaves: twin-grooved, flame-hardened
Boom – Handle diameter: 34.0 in
Boom – Wall thickness (nominal): 3.0 in
Crowd: Rope Crowd with crowd machinery located at the front center of the revolving frame.
Rope Data – Boom susp. – Construction: struct. strand
Rope Data – Boom susp. – Diameter: 3.25 in
Rope Data – Boom susp. – No.: 4
Rope Data – Boom susp. – Type: equalized
Rope Data – Retract – Construction: 8 × 37
Rope Data – Retract – Diameter: 2.5 in
Rope Data – Retract – No.: 1
Rope Data – Retract – Type: single dual
Components: One piece, forged, seamless tubular dipper handle and wide-spread boom point sheaves equipped with hoist ropes and dipper padlocks to stabilize dipper handle.
Rope Data: Hoist – No.: 2
Rope Data: Crowd – No.: 1
Rope Data: Retract – No.: 1
Rope Data: Boom suspension – No.: 4
Rope Data: Dipper trip – No.: 1
Rope Data: Hoist – Diameter: 2.75 in
Rope Data: Crowd – Diameter: 2.5 in
Rope Data: Retract – Diameter: 2.5 in
Rope Data: Boom suspension – Diameter: 3.25 in
Rope Data: Dipper trip – Diameter: 0.75 in
Rope Data: Note: High impact ropes available as an option
Crowd: Rope Crowd with crowd machinery located at the front center of the revolving frame, consisting of motor, brake, drum and gearing. Plastic-impregnated crowd and retract ropes are used to move the dipper handle fore and aft.
Crowd: (Optional) HydraCrowd, hydraulic power skid, located at the front center of the revolving frame deck, powers a large hydraulic cylinder to move the dipper handle fore and aft.

Dimensions/Working Ranges

Maximum dumping radius: 71.0 ft
Dipper capacities: 30.6-62.7 m3 (40-82 yd3)
Dipper payload: 120.0 tons
Maximum dumping height: 29.53 ft
Operating weight: 3155000 lb

Dimensions – Optimal Working Ranges

Maximum clearance radius (revolving frame): 30.64 ft
Maximum cutting height: 58.4 ft
Maximum cutting radius: 82.68 ft
Maximum dumping radius: 71.0 ft
Operator’s eye level: 34.81 ft
Overall width: 46.0 ft
Radius of level floor: 57.32 ft

Dimensions (Approximate) – Optimal Working Ranges*

Dumping height – with clearance to open dipper door: 29.53 ft
Cutting height (maximum): 55.00 ft
Cutting radius (maximum): 79.72 ft
Radius of level floor: 55.77 ft
Revolving frame tail swing radius: 30.51 ft
Note: Optimal working ranges based on loading a Cat 797F truck.
Note: *All specifications are based on a 45 m3 (59 yd3) dipper and standard 317.5 cm (125 in) treads.